Application and customized cleaning process of ultrasonic cleaning machine in automotive parts and other industrial fields
Publish Time: 2024-09-29
In modern industrial production, cleaning process is an important link to ensure product quality and extend service life. With the advancement of science and technology, various efficient cleaning equipment has emerged. Among them, ultrasonic cleaning machine has become an indispensable cleaning tool in many industries with its unique cleaning effect and wide application field. This article will focus on the application of ultrasonic cleaning machine in automotive parts, vacuum drying, glass cleaning, mechanical parts and die casting cleaning, and elaborate on a cleaning process customized according to customer needs.
Principle and advantages of ultrasonic cleaning machine
Ultrasonic cleaning machine uses ultrasonic waves generated by high-frequency vibration to form tiny bubbles in the cleaning liquid. These bubbles expand and close rapidly under the action of ultrasonic waves, generating powerful shock waves, thereby stripping and dispersing impurities such as oil, metal chips, dust, etc. attached to the surface of the object. Ultrasonic cleaning machine has the characteristics of good cleaning effect, simple operation, and all-pervasive. It can clean deeply inside the parts and achieve the effect of cleaning inside and outside at the same time.
Customized cleaning process
In response to the needs of different customers, we provide a complete set of customized cleaning processes. Taking automobile parts cleaning as an example, the specific process is as follows:
Loading: Place the automobile parts to be cleaned in the feed port of the cleaning machine in an orderly manner, ready to enter the cleaning process.
Ultrasonic cleaning (first time): After the parts enter the cleaning tank, the ultrasonic generator is started to generate high-frequency vibration, and the tiny bubbles in the cleaning liquid are quickly formed and burst, initially stripping the oil and impurities on the surface of the parts.
Ultrasonic cleaning (second time): After the first cleaning, the parts enter the ultrasonic cleaning stage again to further remove the residual oil and impurities to ensure the cleaning effect.
Ultrasonic rinsing (three times): Through three ultrasonic rinsings, pure cleaning liquid is used to thoroughly remove the residue on the surface of the parts to ensure that the surface of the parts is clean and free of dirt.
Wind shearing: Use high-pressure airflow to wind shear the parts to remove residual moisture and tiny particles on the surface.
Hot air drying: Finally, the parts are heated and dried by the hot air drying system to ensure that the parts are completely dry to avoid rust and corrosion.
Unloading: The cleaned and dried parts are automatically discharged from the discharge port to complete the entire cleaning process.
Application field
Auto parts cleaning: Ultrasonic cleaning machines show strong cleaning capabilities in the cleaning of auto parts. Whether it is complex components such as cylinder blocks, cylinder heads, crankshafts, or small components such as front and rear axles, rocker arms, and valves, they can be thoroughly cleaned in a short time without disassembling parts, greatly improving the cleaning efficiency and cleaning quality.
Vacuum drying cleaning: Although this article does not directly mention vacuum drying cleaning machines, vacuum drying technology is often combined with ultrasonic cleaning to further remove moisture and residues on the surface of parts to ensure the dryness and cleanliness of parts.
Glass cleaning: Ultrasonic cleaning machines are also applicable to glass cleaning. Through the vibration of ultrasonic waves, stains and oil films on the glass surface can be effectively removed, while avoiding scratches and damage to the glass surface.
Mechanical parts cleaning: Mechanical parts ultrasonic cleaning machines are specially developed and produced according to the characteristics of the workpiece and the degreasing and rust removal mechanism. They can quickly and effectively remove oil and impurities on the surface of parts, and improve the cleanliness and service life of the workpiece.
Die casting cleaning: Die casting ultrasonic cleaning machine uses the penetrating power of ultrasound to penetrate into the tiny holes and angles on the surface of die castings, clean dirt and grease from the inside, and improve the quality and performance of die castings.
Ultrasonic cleaning machine has become an indispensable cleaning tool in modern industrial production with its unique cleaning effect and wide application field. Through customized cleaning process, we can meet the cleaning needs of different customers and ensure the cleanliness and service life of parts. In the future, with the continuous advancement of technology and the continuous expansion of applications, ultrasonic cleaning machine will play a greater role in more fields.
